Hmm, this is a little confusing to someone else reading this thread...
to clarify, to enable support of disks over 127GB, (such as this seagate
http://www.newegg.com/Product/Product.asp?Item=N82E16822148073 $119 at the time) Seagate Momentus 5400.3 (Perpendicular Recording) ST9160821A 160GB 5400 RPM 8MB Cache ATA-6 Notebook Hard Drive - OEM Model ST9160821A
you do the hack procedure, and new DMS build procedure as shown here (
http://wiki.phathack.com/Windows_Hack_Procedure )
then, you unzip your car specific firmware onto your blank phtsys partition, on the new drive (from here:
http://downloads.phathack.com/firmware/)
Then, look in phtsys directory on the new drive, for linux 800kb...
you want to replace this linux file(the kernel) with the Lba-48 version- which suports longer address length thus bigger drives....
from here:
http://downloads.phathack.com/sbingner/I used this one: linux-lba48.bz2 13-Feb-2006 04:28 322k
This probably works too: linux-lba48-nolog.bz2 13-Feb-2006 04:27 322k
You need to uncompress these files, using WinRar (
http://www.rarlab.com/download.htm), and rename uncompressed 817kb file from linux-lba48 to linux, and then use it to replace the 800kb linux file on phytsys.
My process after that, was to reset the Phatbox(already hacked) by unplugging the cable from the head unit for 30 seconds, then plugging it in, puttng in the new DMS, turning on the headunit, selecting the phatbox, letting the box boot for 45 seconds(green led bilinking, red led on) (source changed to radio on headunit) and then the box shut off automatically.
After switching source back to headunit one more time, pahtbox came up fine and played music...