I went and booted up with the DMS Repair CD, hit ALT+F2, then selected repartion & reformat option.
It completely formatting my new DMS, and repartioned it. Pulled the DMS out. The boot up the PC.
Put the new DMS in the cradle, loaded the firmware first.
But when I went into my PHTSYS directory, I only had the file: forceupdate
But I didn't have the file: forcesettings
So I deleted the one forceupdate file.
Pasted my Plugins folders to PHTSYS.
Added a couple songs in a playlist. Saved and ejected new DMS.
Went to the car, and waited for about 5 minutes for the firmware to load.
Switched on the head unit, click on CDC and it just sat there and switched back to RADIO on its own.