I Prepared the Samsung with the DMS Tools v2.10, but again on the PHTDTA partitition I get the "Disk is Full" error. This is now after copying 634KB, very strange...
The DMS Tools v2.12 did not want partition the drive and the DMS Tools v2.12 program stops, that's the reason I used v2.10 but now with the 634KB barrier.
Here are the log files of mkdosfs.exe;
=================================
mkdosfs.exe 2.11 (12 Mar 2005)
Win32 port by Jens-Uwe Mager <jum@anubis.han.de>
\\.\L: has 255 heads and 63 sectors per track,
logical sector size is 512,
using 0xf8 media descriptor, with 312450735 sectors;
file system has 2 32-bit FATs and 8 sectors per cluster.
FAT size is 304533 sectors, and provides 38980204 clusters.
Volume ID is 4a92833c, volume label PHTDTA .
mkdosfs.exe 2.11 (12 Mar 2005)
Win32 port by Jens-Uwe Mager <jum@anubis.han.de>
\\.\L: has 255 heads and 63 sectors per track,
logical sector size is 512,
using 0xf8 media descriptor, with 312450735 sectors;
file system has 2 32-bit FATs and 8 sectors per cluster.
FAT size is 304533 sectors, and provides 38980204 clusters.
Volume ID is 4a951063, volume label PHTDTA .
mkdosfs.exe 2.11 (12 Mar 2005)
Win32 port by Jens-Uwe Mager <jum@anubis.han.de>
mkdosfs.exe 2.11 (12 Mar 2005)
Win32 port by Jens-Uwe Mager <jum@anubis.han.de>
mkdosfs.exe 2.11 (12 Mar 2005)
Win32 port by Jens-Uwe Mager <jum@anubis.han.de>
mkdosfs.exe 2.8 (28 Feb 2001)
Win32 port by Jens-Uwe Mager <jum@anubis.han.de>
========================================
And this one is from the PHTSYS partition;
mkdosfs.exe 2.11 (12 Mar 2005)
Win32 port by Jens-Uwe Mager <jum@anubis.han.de>
\\.\K: has 255 heads and 63 sectors per track,
logical sector size is 512,
using 0xf8 media descriptor, with 131072 sectors;
file system has 2 32-bit FATs and 1 sector per cluster.
FAT size is 1009 sectors, and provides 129022 clusters.
Volume ID is 4a928339, volume label PHTSYS .
mkdosfs.exe 2.11 (12 Mar 2005)
Win32 port by Jens-Uwe Mager <jum@anubis.han.de>
\\.\K: has 255 heads and 63 sectors per track,
logical sector size is 512,
using 0xf8 media descriptor, with 131072 sectors;
file system has 2 32-bit FATs and 1 sector per cluster.
FAT size is 1009 sectors, and provides 129022 clusters.
Volume ID is 4a95105f, volume label PHTSYS .
mkdosfs.exe 2.11 (12 Mar 2005)
Win32 port by Jens-Uwe Mager <jum@anubis.han.de>
mkdosfs.exe 2.11 (12 Mar 2005)
Win32 port by Jens-Uwe Mager <jum@anubis.han.de>
mkdosfs.exe 2.11 (12 Mar 2005)
Win32 port by Jens-Uwe Mager <jum@anubis.han.de>
mkdosfs.exe 2.11 (12 Mar 2005)
Win32 port by Jens-Uwe Mager <jum@anubis.han.de>
\\.\L: has 255 heads and 63 sectors per track,
logical sector size is 512,
using 0xf8 media descriptor, with 131072 sectors;
file system has 2 32-bit FATs and 1 sector per cluster.
FAT size is 1009 sectors, and provides 129022 clusters.
Volume ID is 4a9f9b15, volume label PHTSYS .
mkdosfs.exe 2.8 (28 Feb 2001)
Win32 port by Jens-Uwe Mager <jum@anubis.han.de>
=======================================
As you can see mkdosfs 2.8 accepted the formatting instead of v2.11 but now there is a limit of 634 Kb. How is that possible???
Nevertheless, windows 'Disk Management' reported both partitions as OK (PHTDTA 148.99GB and PHTSYS 64MB)